Manufacturing Capabilities

Cable Manufacturing Capabilities and Capacity.

First, as your dedicated supply chain partner, 1X Technologies LLC offers you a wide range wire & cable manufacturing capabilities. Specifically, manufacturing capabilities including extrusion, cablingshielding, braiding, armoring, twisting, bundling, striping, and more.

Furthermore, as an electrical professional, you rarely think much about wire and cable manufacturing capabilities. But, somehow, they always seem to make their way into our life when it comes down to us purchasing a specific type of wire or cable for an important order. Then, what you typically think about so rarely brings on many concerns about specifics like insulation colors, the number of conductors, the gauge size, and the voltage rating.

Cabling, Manufacturing Capabilities, 1X Technologies LLC

Additionally, you may also be concerned about the temperature rating, the flexibility, or perhaps the shielding. This seemingly simple product is not simple at all.  Conversely, electrical and electronic Wire & Cable products can bring a world of headaches if the requirements are not fully considered.

Ultimately, when the moment arrives where you are forced to think about where to find a multi-conductor tray cable that is 450C rated, a 1000 MCM 69KV Power cable, or you just want to find a product you saw while reading the cable news, you have the resources here that you need to really excel. Finally, we can do nearly anything you can imagine when it comes to custom wire & cable manufacturing, so if you don’t see what you need or just need some help working through a solution give us a call at 888-651-9990 and we will be glad to help.

 

How it's made, electrical wire and cable. Need a custom color? Contact us today to design your custom cable.#electricalwireandcable #customwire #customcable #customcoloredcable #coloredwireandcable

Posted by 1X Technologies LLC – USA Wire & Cable Suppliers on Tuesday, March 21, 2017

 

Key Features of our Manufacturing Capabilities.

 

Typical Manufacturing Time? 🔥FAST 🔥

“Because You Require Quality, Quickly! ®” is our slogan for a reason. We pride ourselves on being nimble. When your delivery truly matters most you can count on 1X Technologies to produce your cable with the fastest turnaround time anywhere.

Typical 600V Production time:  2 to 3 Weeks ARO   (ARO = After Receipt of Order).

Typical 300V Production time: 1 to 2 weeks ARO

1KV – 2KV Production time: 2  to 3 weeks ARO

5KV – 35KV Production time: 4 to 6 weeks ARO

46KV – 550KV Production time: 7 to 9  weeks ARO

 

Expedited Manufacturing Speed

While our normal manufacturing speed is the fastest in the industry, we also offer you expedited manufacturing services. We have manufactured and shipped 300V cables within just 1 to 2 days, and 600 Volt cables within 5 to 7 days ARO.

To expedite an order typically means the manufacturing production team will need to expedite materials such as our copper rod, plastics, and chemicals used in the manufacturing process. They are expedited into our factory either by hot shot delivery or by air freight, and then the manufacturing crew usually works around the clock in order to produce your cable at lighting speed.  

Expedited Manufacturing Cost vs. Benefit

Because of all the work that goes into expediting our already super-fast manufacturing process it can be costly. However, while the price of the product may give some sticker shock at first when having your specialty cable on site in just days saves your project many thousands of dollars, or in Mike from Nasa’s case, millions of dollars, the added cost of the cable turns out to be just a small exchange for the tremendous added value you receive.

 

 


 

Manufacturing Capabilities – Cable Reels and Wire Packaging.

1X Technologies Wire and Cable Packaging capabilities are vast. Ask us if you need something different than what you see below. 

 

Manufacturing Capabilities, Cable Reels, Steel Reels, Steel Reels manufacturer, Cable manufacturer with steel reels

 


Unlimited Cable Configuration Manufacturing Capabilities.

manufacturing capabilities, wire manufacturer, cable manufacturer, wire & cable supplier, custom cable manufacturer near me

  • High-Temperature Cable
  • Extra Large AWG sizes, up to 6000 MCM / 6000 KCMIL
  • Multiconductor Cables
  • Multipair Cables
  • Microminiature Cables
  • Coaxial Cables
  • Micro coaxial Cables
  • Hybrid Cables
  • Composite Cables
  • Power Cables
  • Lead Wire
  • Flat, round braids
  • Retractable coil cords

 


Manufacturing Capabilities Specifications

  • Shielding
    Application: Overall and individual conductors/pairs
    Types: Foil, braid, spiral, Foil + braid
  • Flexing
    Flex types: Rolling, bending, torsional, continuous
    Flex cycles: Over 20 million
  • Ratings
    Temperature: -100 to + 450 C
    Electrical: 30, 150, 300, 600, 1000V through 550KV
  • NRTL Approvals
    UL, ETL, FM, CSA, CE, HAR, RoHS, USP Class VI, IEC
  • Mechanical/Environmental Manufacturing Capabilities – Resistance to abrasion, oils, sunlight, chemicals, sterilization (autoclave, ETO, gamma, and more), and UV. Low outgassing.

 

Blue Black Cables Manufacturing Capabilities

 


Manufacturing Capabilities, Cable Material Types

 


Custom Manufacturing Capabilities

Custom Cable, built fast.

1X Technologies excels at manufacturing custom cables. We can build composites, special conductor sizes, special insulations, with everything but the kitchen sink included.

Manufacturing Capabilities, Custom Cable, Composite Cable 1X Technologies

The 1X Technologies Custom Cable Advantage:

Advantages of working with the best custom cable manufacturer include being able to:

  1. Determine physical and electrical tolerances.
  2. Define the components that best fit your application like insulation, shield, jacket, etc.
  3. Combine various functions, such as power, signal, coax, shielded subassemblies, and optical fiber into one cable.
  4. Optimize the conductor count, stranding, size, and color-code.
  5. Save money by specifying the exact quantity & lengths required. We build short runs as low 
  6. Build brand recognition by printing your company’s logo and information on the jacket.

 

 

 

Manufacturing Capabilities – Typical ICEA Color Codes

K1 COLOR CODE

 

K2 COLOR CODE

# Base Stripe1
1 BLK
2 RED
3 BLU
4 ORG
5 YEL
6 BRN
7 RED BLK
8 BLU BLK
9 ORG BLK
10 YEL BLK
11 BRN BLK
12 BLK RED
# Base Stripe1
13 BLU RED
14 ORG RED
15 YEL RED
16 BRN RED
17 BLK BLU
18 RED BLU
19 ORG BLU
20 YEL BLU
21 BRN BLU
22 BLK ORG
23 RED ORG
24 BLU ORG
-# Base Stripe1
25 YEL ORG
26 BRN ORG
27 BLK YEL
28 RED YEL
29 BLU YEL
30 ORG YEL
31 BRN YEL
32 BLK BRN
33 RED BRN
34 BLU BRN
35 ORG BRN
36 YEL BRN

 


 

NRTL International Markings for you Wire & Cable

You have many choices for your testing agency. Because we sell wire & cable that is produced and tested by a lot of different companies’ and under a lot of different standards here is a list of most of them for your reference.

 

 

Wire & Cable Testing Capabilities

1X Technologies LLC performs many extensive testing capabilities to ensure that your products meet or exceeds the unique requirements for our customers’ applications. Specifically, from eye diagram requirements for special signal applications to cold bend flexibility requirements measured by utilizing a liquid nitrogen chamber. Furthermore, we will gladly work with you to establish methods for testing and reporting of results according to your specific requirements.  Most importantly, we assist you with your validation programs and first article testing.

As you can see above, we carry a variety of agency approvals from certifying bodies such as UL, CSA, ETL, CE, and VDE.

Below is a partial list of our testing capabilities; please contact us for additional information or to discuss your specific requirements.

Conductor Testing:

  • Dimension
  • Solderability
  • Yield and Break Strength
  • Elongation
  • Plating Continuity
  • Plating Thickness
  • Adhesion

 

Electrical Testing:

  • Resistance
  • Impedance
  • Capacitance
  • Attenuation
  • Inductance
  • Time Delay
  • Velocity of Propagation
  • Cross Talk
  • Skew
  • Low Noise
  • Balanced Transmission Line

Insulation Testing:

  • In-Line Spark – AC/DC
  • HipotA – AC/DC
  •  Current Leakage – AC/DC
  • Wet/Dry AC/DC Withstand and Breakdown
  • Shrink-Back, Adherence
  • Insulation Resistance
  • Heat Shock
  • Deformation
  • Accelerated Heat Aging
  • XRF Analysis
  • High Voltage

 

rtical Flame Test - Manufacturing Capabilities

Mechanical Testing:

  • Break Strength
  • Flex Life
  • Cold Bend
  • Torsion
  • C-Track
  • Zip Cord Separation Force
  • Compression
  • Flexibility
  • Custom Tests per Customer Requirements

 

Flame Testing

  • Horizontal
  • Vertical
  • VW-1 per UL758

 

Follow 1X Technologies LLC on Social Media: