Electrical Cable Manufacturing Capabilities

Electrical Cable Manufacturing Capabilities and Capacity.

 

 

 

Key Features of our Electrical Cable Manufacturing Capabilities.

 

Typical Electrical Cable Manufacturing Time?  FAST. 

“Because You Require Quality, Quickly! ®” is our slogan for a reason. We pride ourselves on being nimble. When your electrical cable delivery truly matters most you can count on 1X Technologies to produce your cable with the fastest turnaround time anywhere.

Typical 600V electrical cable Production time:  2 to 3 Weeks ARO   (ARO = After Receipt of Order).

Typical 300V electrical or electronic cable Production time: 1 to 2 weeks ARO

1KV – 2KV  electrical cable Production time: 2  to 3 weeks ARO

5KV – 35KV electrical cable Production time: 4 to 6 weeks ARO

46KV – 550KV electrical cable Production time: 7 to 9  weeks ARO

 

Expedited Electrical Cable Manufacturing Speed

While our normal electrical cable manufacturing speed is the fastest in the industry, we also offer you expedited electrical cable manufacturing services. We have manufactured and shipped 300V electrical cables within just 1 to 2 days, and 600 Volt cables within 5 to 7 days ARO.

To expedite an order typically means the electrical cable manufacturing production team will need to expedite materials such as our copper rod, plastics, and chemicals used in the electrical cable manufacturing process.

They are expedited into our electrical cable factory either by hot shot delivery or by air freight. Then the electrical cable manufacturing crew usually works around the clock in order to produce your cable at lighting speed.  

Expedited Electrical Cable Manufacturing Cost vs. Benefit

Because of all the work that goes into expediting our already super-fast electrical cable manufacturing process, it can be costly. However, while the price of the electrical cable product may give some sticker shock at first when having your specialty cable on site in just days saves your project many thousands of dollars, or in Mike from Nasa’s case, millions of dollars. The added cost of the electrical cable turns out to be just a small exchange for the tremendous added value you receive.

 

 


 

Electrical Cable Manufacturing Capabilities – Cable Reels and Wire Packaging.

1X Technologies Cable Company electrical cable packaging capabilities are vast. Ask us if you need something different than what you see below. 

 

Manufacturing Capabilities, Cable Reels, Steel Reels, Steel Reels manufacturer, Cable manufacturer with steel reels

 


Unlimited Electrical Cable Configuration Manufacturing Capabilities.

manufacturing capabilities, wire manufacturer, cable manufacturer, wire & cable supplier, custom cable manufacturer near me

  • High-Temperature Cable
  • Extra Large AWG sizes, up to 6000 MCM / 6000 KCMIL
  • Multiconductor Cables
  • Multipair Cables
  • Microminiature Cables
  • Coaxial Cables
  • Micro coaxial Cables
  • Hybrid Cables
  • Composite Cables
  • Power Cables
  • Lead Wire
  • Flat, round braids
  • Retractable coil cords

 


Electrical Cable Manufacturing Capabilities Specifications

  • Shielding
    Application: Overall and individual conductors/pairs
    Types: Foil, braid, spiral, Foil + braid
  • Flexing
    Flex types: Rolling, bending, torsional, continuous
    Flex cycles: Over 20 million
  • Ratings
    Temperature: -100 to + 450 C
    Electrical: 30, 150, 300, 600, 1000V through 550KV
  • NRTL Approvals
    UL, ETL, FM, CSA, CE, HAR, RoHS, USP Class VI, IEC
  • Mechanical/Environmental Manufacturing Capabilities – Resistance to abrasion, oils, sunlight, chemicals, sterilization (autoclave, ETO, gamma, and more), and UV. Low outgassing.

 

Blue Black Cables Manufacturing Capabilities

 


Electrical Cable Manufacturing Capabilities, Cable Material Types

 


Custom Electrical Cable Manufacturing Capabilities

Custom Electrical Cable, built fast.

1X Technologies excels at manufacturing custom cables. We can build composites, special conductor sizes, special insulations, with everything but the kitchen sink included.

Manufacturing Capabilities, Custom Cable, Composite Cable 1X Technologies

The 1X Technologies Custom Cable Advantage:

Advantages of working with the best custom cable manufacturer include being able to:

  1. Determine physical and electrical tolerances.
  2. Define the components that best fit your application like insulation, shield, jacket, etc.
  3. Combine various functions, such as power, signal, coax, shielded subassemblies, and optical fiber into one cable.
  4. Optimize the conductor count, stranding, size, and color-code.
  5. Save money by specifying the exact quantity & lengths required. We build short runs as low 
  6. Build brand recognition by printing your company’s logo and information on the jacket.

 

 

 

Electrical Cable Manufacturing Capabilities – Typical ICEA Color Codes

K1 COLOR CODE

 

K2 COLOR CODE

#BaseStripe1
1BLK
2RED
3BLU
4ORG
5YEL
6BRN
7REDBLK
8BLUBLK
9ORGBLK
10YELBLK
11BRNBLK
12BLKRED
#BaseStripe1
13BLURED
14ORGRED
15YELRED
16BRNRED
17BLKBLU
18REDBLU
19ORGBLU
20YELBLU
21BRNBLU
22BLKORG
23REDORG
24BLUORG
-#BaseStripe1
25YELORG
26BRNORG
27BLKYEL
28REDYEL
29BLUYEL
30ORGYEL
31BRNYEL
32BLKBRN
33REDBRN
34BLUBRN
35ORGBRN
36YELBRN

 


 

NRTL International Markings for your Manufactured Electrical Cable

You have many choices for your electrical cable testing agency. Because we sell wire & cable that is produced and tested by a lot of different companies’ and under a lot of different standards here is a list of most of them for your reference.

 

 

Electrical Wire & Cable Testing Capabilities

1X Technologies Cable Company performs many extensive testing capabilities to ensure that your products meet or exceeds the unique requirements for our customers’ applications. Specifically, from eye diagram requirements for special signal applications to cold bend flexibility requirements measured by utilizing a liquid nitrogen chamber. Furthermore, we will gladly work with you to establish methods for testing and reporting of results according to your specific requirements.  Most importantly, we assist you with your validation programs and first article testing.

As you can see above, we carry a variety of agency approvals from certifying bodies such as UL, CSA, ETL, CE, and VDE.

Below is a partial list of our testing capabilities; please contact us for additional information or to discuss your specific requirements.

Conductor Testing:

  • Dimension
  • Solderability
  • Yield and Break Strength
  • Elongation
  • Plating Continuity
  • Plating Thickness
  • Adhesion

 

Electrical Testing:

  • Resistance
  • Impedance
  • Capacitance
  • Attenuation
  • Inductance
  • Time Delay
  • Velocity of Propagation
  • Cross Talk
  • Skew
  • Low Noise
  • Balanced Transmission Line

Insulation Testing:

  • In-Line Spark – AC/DC
  • HipotA – AC/DC
  •  Current Leakage – AC/DC
  • Wet/Dry AC/DC Withstand and Breakdown
  • Shrink-Back, Adherence
  • Insulation Resistance
  • Heat Shock
  • Deformation
  • Accelerated Heat Aging
  • XRF Analysis
  • High Voltage

 

rtical Flame Test - Manufacturing Capabilities

Mechanical Testing:

  • Break Strength
  • Flex Life
  • Cold Bend
  • Torsion
  • C-Track
  • Zip Cord Separation Force
  • Compression
  • Flexibility
  • Custom Tests per Customer Requirements

 

Flame Testing

  • Horizontal
  • Vertical
  • VW-1 per UL758