Voltage Drop Table NEC Calculator (Aluminum & Copper Wire PDF Chart)

Voltage Drop Calculation Table per the NEC (Aluminum & Copper Wire PDF Charts)

How do you calculate voltage drop and wire & cable size? You have found the best resource from 1X Technologies Cable company on Voltage Drop including our Voltage Drop table, calculator, PDF Charts, and multiple interactive resources to help you calculate voltage drop on single-phase and three-phase wire & cable installations per the NEC.

Voltage drop is the decrease of electric potential along the path of a current flowing in an electrical circuit. Voltage drops in the internal resistance of the source, across conductors, across contacts, and across connectors are undesirable because some of the energy supplied is dissipated.

 

120-volt Single Phase Voltage Drop Table, Wire & Cable Chart

To print this chart via PDF, right-click on the page and choose to save as PDF or Print and create a new PDF for the tables below.

120 Volt Voltage Drop Table, Wire & Cable Conductor Size calculator (AWG or KCMIL), Single-phase voltage drop chart
Length of Run
25′50′100′150′200′
Copper1412108615 AMP**
Copper121286420 AMP**
Copper101064430 AMP**
Copper1112/04/0100 AMP**
Aluminum1/01/02/04/0300 MCM100 AMP**
Copper3/03/03/0300 MCM500 MCM200 AMP***
Aluminum250 MCM250 MCM300 MCM600 MCM900 MCM200 AMP***

*Calculated at 3% Maximum Voltage Drop

240-volt Single Phase Voltage Drop Table, Wire & Cable Chart

240 Volt Voltage Drop Table, Wire & Cable Conductor Size calculator (AWG or KCMIL), Single-phase voltage drop chart
Length of Run
25′50′100′150′200
Copper141412101015 AMP**
Copper12121210820 AMP**
Copper1010108630 AMP**
Aluminum8886430 AMP**
Copper8886440 AMP**
Aluminum6664340 AMP**
Copper6666450 AMP**
Aluminum4444250 AMP**

*Calculated at 3% Maximum Voltage Drop

**Note: The tables above assume steel conduit, a power factor of 0.9, an ambient temperature of 86°F, and no more than 3 current-carrying conductors. These voltage drop tables should be reviewed vs. the updated NEC guidelines and are for entertainment purposes only.

 

Voltage Drop Calculator

Click the image below to open the voltage drop calculator.

Voltage Drop Calculator - 1XTech - Voltage Drop Table NEC Calculator (Aluminum & Copper Wire PDF Chart)
Voltage Drop Calculator – 1XTech – Voltage Drop Table NEC Calculator (Aluminum & Copper Wire PDF Chart)  Calculator courtesy of Electrician2.com

 

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Voltage Drop Formulas & Calculations

DC / single-phase voltage drop calculation   (dc voltage drop formula)

The voltage drop V in volts (V) is equal to the wire current I in amps (A) times 2 times one-way wire length L in feet (ft) times the wire resistance per 1000 feet R in ohms (Ω/kft) divided by 1000:

Vdrop (V) = Iwire (A) × Rwire(Ω)

Iwire (A) × (2 × L(ft) × Rwire(Ω/kft) / 1000(ft/kft))

The voltage drop V in volts (V) is equal to the wire current I in amps (A) times 2 times one-way wire length L in meters (m) times the wire resistance per 1000 meters R in ohms (Ω/km) divided by 1000:

Vdrop (V) = Iwire (A) × Rwire(Ω)

Iwire (A) × (2 × L(m) × Rwire (Ω/km) / 1000(m/km))

3 phase voltage drop calculation

The line to line voltage drop V in volts (V) is equal to the square root of 3 times the wire current I in amps (A) times one-way wire length L in feet (ft) times the wire resistance per 1000 feet R in ohms (Ω/kft) divided by 1000:

Vdrop (V) = √3 × Iwire (A) × Rwire (Ω)

= 1.732 × Iwire (A) × (L(ft) × Rwire (Ω/kft) / 1000(ft/kft))

The line to line voltage drop V in volts (V) is equal to the square root of 3 times the wire current I in amps (A) times one-way wire length L in meters (m) times the wire resistance per 1000 meters R in ohms (Ω/km) divided by 1000:

Vdrop (V) = √3 × Iwire (A) × Rwire (Ω)

= 1.732 × Iwire (A) × (L(m) × Rwire (Ω/km) / 1000(m/km))

Wire diameter calculations

The n gauge wire diameter dn in inches (in) is equal to 0.005in times 92 raised to the power of 36 minus gauge number n, divided by 39:

dn (in) = 0.005 in × 92(36-n)/39

The n gauge wire diameter dn in millimeters (mm) is equal to 0.127mm times 92 raised to the power of 36 minus gauge number n, divided by 39:

dn (mm) = 0.127 mm × 92(36-n)/39

Wire cross-sectional area calculations

The n gauge wire’s cross-sectional area An in kilo-circular mils (kcmil) is equal to 1000 times the square wire diameter d in inches (in):

An (kcmil) = 1000×dn2 = 0.025 in2 × 92(36-n)/19.5

The n gauge wire’s cross-sectional area An in square inches (in2) is equal to pi divided by 4 times the square wire diameter d in inches (in):

An (in2) = (π/4)×dn2 = 0.000019635 in2 × 92(36-n)/19.5

The n gauge wire’s cross-sectional area An in square millimeters (mm2) is equal to pi divided by 4 times the square wire diameter d in millimeters (mm):

An (mm2) = (π/4)×dn2 = 0.012668 mm2 × 92(36-n)/19.5

 

Wire resistance calculations   (voltage drop resistor calculated)

The n gauge wire resistance R in ohms per kilofeet (Ω/kft) is equal to 0.3048×1000000000 times the wire’s resistivity ρ in ohm-meters (Ω·m) divided by 25.42 times the cross-sectional area An in square inches (in2):

R(Ω/kft) = 0.3048 × 109 × ρ(Ω·m) / (25.42 × An (in2))

The n gauge wire resistance R in ohms per kilometer (Ω/km) is equal to 1000000000 times the wire’s resistivity ρ in ohm-meters (Ω·m) divided by the cross-sectional area An in square millimeters (mm2):

R(Ω/km) = 109 × ρ(Ω·m) / An (mm2)

 

 

Other wire & cable technical resources you may find useful

 

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