Welding Cable [Price/Pricing/Cost, Sizes, Ampacity, Specs]

By 1X TechnologiesWelding Wires
Welding Cable, Welding Wire Manufacturers 1XTECH MADE IN THE USA

1XTech® Welding Cable (Specs, Price, Data, Amps, Electrical Wire, Welding Cable Suppliers)

1XTech® Welding Cable is for use on connections from electrode holders and clamps to arc welders, bus welding box or transformers. 1x Technologies produces and supplies welding cables which are used for electrical arc welding/resistance welding applications up to 600 volts and temperatures from -50°C to +105°C. When you need a first-class, premium-grade conductor welding wire in bulk or by the foot, Made in the USA trust 1X Technologies as your preferred suppliers of welding cable. 

 

What is Welding Cable? 

Welding Cable, also called “Welding Wire”,  per The National Electric Code© (NEC) Article 630 Electric Welders is defined as cable designed for use in secondary circuits of electric welders.

1X Technologies manufactures welding cable which typically consists of a single, finely-stranded conductor that ranges in size from 8 AWG to 500 KCMIL, but may produce sizes up to 4000 MCM / 4000 KCMIL.  Our Welding wire has a single layer of EPDM or neoprene thermoset insulation with an operating temperature rating of 90°C or 105°C. Welding cable is thermoset insulated to better resist weld splatter and improve overall safety. Welding cable is typically rated 600 volts but can also be rated 1000 volts or 2000 volts.

 

Request My Welding Cable Cable Price Quote ✅

Get your quick, hassle-free price quotation on your Welding Cable for sale in bulk or by the foot from 1X Technologies, right now. Please fill out the secure form below and be sure to include your quantity required, wire & cable description, and delivery location in your message, and your 1X Technologies representative will respond quickly. If you still have questions, call us at 1-888-651-9990. We are available to answer questions Monday through Friday, 9 am – 6 pm MST.

 

 

 

 

1XTech® Welding Cable 105°C 600V Specifications / Ampacity / Weight / Sizes 

Welding Cable Specifications Sizes Weld Cables Amps Ampacity Weight OD Price Cost Buy Manufacturers

CONDUCTORS: 

  • Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 

 

SEPARATOR: 

  • Paper tape separator between the conductor and insulation 

 

INSULATION: 

  • Thermoplastic Ethylene Propylene Rubber (EPR) insulation, which is highly resistant to flame, oil, grease, solvents, ozone, and abrasion. Class 45 105 0C, Table 50.55 of UL 1581 

 

 

 

 

 

WELDING CABLE COLOR CODE  (AVAILABLE IN UNLIMITED COLORS) 

  • Black: 6 AWG – 500 MCM 
  • Red: 6 AWG – 4/0 AWG 
  • Green: 6 AWG – 4/0 AWG

Note: Welding Cable is available in unlimited color & stripe options with a Minimum Order Quantity (MOQ), ask your representative for more information on colors for your welding cable. We use Pantone Colorwheel to design and create custom colors as well. 

Some potential Welding Cable custom colors you may consider: 

  1. White wire
  2. Yellow wire
  3. Blue wire
  4. Red wire
  5. Green wire
  6. Brown wire
  7. Azure wire
  8. Ivory wire
  9. Teal wire
  10. Silver wire
  11. Purple wire
  12. Navy blue wire
  13. Pea-green wire
  14. Gray wire
  15. Orange wire
  16. Maroon wire
  17. Charcoal wire
  18. Aquamarine wire
  19. Coral wire
  20. Fuchsia wire
  21. Wheat wire
  22. Lime wire
  23. Crimson wire
  24. Khaki wire
  25. Hot pink wire
  26. Magenta wire
  27. Olden wire
  28. Plum wire
  29. Olive wire
  30. Cyan wire

 

 

1XTECH® WELDING CABLE SIZES

Welding Cable Sizes range from 8 AWG to 500 KCMil – Single Conductor, and smaller or larger custom sizes may be manufactured from 8 AWG up to 4000 KCMIL per your requirements.

 

6 AWG Welding Cable 

  • Welding Cable Size: 6 AWG
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 253/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 60
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 6 AWG Welding Cable Ampacity: 133 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  114 lbs.
  • 6 AWG Welding Cable Dimensions, Outside Diameter  O.D. — .315 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

4 AWG Welding Cable 

  • Welding Cable Size: 4 AWG
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 403/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 60
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 4 AWG Welding Cable Ampacity: 179 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  168 lbs.
  • 4 AWG Welding Cable Dimensions, Outside Diameter  O.D. — .358 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

2 AWG Welding Cable 

  • Welding Cable Size: 2 AWG
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 636/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 60
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 2 AWG Welding Cable Ampacity: 237 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  249 lbs.
  • 2 AWG Welding Cable Dimensions, Outside Diameter  O.D. — .422 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

1 AWG Welding Cable 

  • Welding Cable Size: 1 AWG
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 798/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 80
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 1 AWG Welding Cable Ampacity: 284 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  299 lbs.
  • 1 AWG Welding Cable Dimensions, Outside Diameter  O.D. — .492 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

1/0 AWG Welding Cable 

  • Welding Cable Size: 1/0 AWG
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 1016/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 80
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 1/0 AWG Welding Cable Ampacity: 327 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  387 lbs.
  • 1/0 AWG Welding Cable Dimensions, Outside Diameter  O.D. — .547 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

2/0 AWG Welding Cable 

  • Welding Cable Size: 2/0 AWG
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 1261/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 80
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 2/0 AWG Welding Cable Ampacity: 377 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  470 lbs.
  • 2/0 AWG Welding Cable Dimensions, Outside Diameter  O.D. — .591 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

3/0 AWG Welding Cable 

  • Welding Cable Size: 3/0 AWG
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 1590/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 80
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 3/0 AWG Welding Cable Ampacity: 449 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  588 lbs.
  • 3/0 AWG Welding Cable Dimensions, Outside Diameter  O.D. — .657 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

4/0 AWG Welding Cable 

  • Welding Cable Size: 4/0 AWG
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 2007/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 80
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 4/0 AWG Welding Cable Ampacity: 514 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  722 lbs.
  • 4/0 AWG Welding Cable Dimensions, Outside Diameter  O.D. — .705 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

250 MCM / 250 KCMIL Welding Cable 

  • Welding Cable Size: 250 MCM / 250 KCMIL
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 2399/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 95
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 250 MCM / 250 KCMIL Welding Cable Ampacity: 577 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  890 lbs.
  • 250 MCM / 250 KCMIL Welding Cable Dimensions, Outside Diameter  O.D. — .807 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

350 MCM / 350 KCMIL Welding Cable 

  • Welding Cable Size: 350 MCM / 350 KCMIL
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 3327/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 95
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 350 MCM / 350 KCMIL Welding Cable Ampacity: 719 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  1193 lbs.
  • 350 MCM / 350 KCMIL Welding Cable Dimensions, Outside Diameter  O.D. — .894 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

500 MCM / 500 KCMIL Welding Cable 

  • Welding Cable Size: 500 MCM / 500 KCMIL
  • Conductor: Rope lay Class K flexible stranded bare copper conductor per ASTM B-172 
  • Number of Strands / Stranding: 4746/30
  • Insulation Type: EPR
  • Insulation Thickness (Mils): 95
  • Jacket: EPDM   
  • Jacket Color: Black    (Unlimited Color options available) 
  • Voltage: 600 Volt
  • 500 MCM / 500 KCMIL Welding Cable Ampacity: 908 Amps 
  • Temperature Rating: 90°C
  • Weight per 1000 Feet:  1724 lbs.
  • 500 MCM / 500 KCMIL Welding Cable Dimensions, Outside Diameter  O.D. — 1.122 In.
  • RoHS: Yes
  • REACH: Yes
  • MADE IN THE USA: Yes
  • UL / CSA: Yes 
  • Application: Arc Welding/Resistance Welding Wire

 

 

Extra Large Welding Cable Sizes Available

Please keep in mind that 1X Technologies can manufacture a custom welding cable style product up to 4000 KCMIL if your project requires it, and we can typically produce the cable in short runs under 3,000 Feet.  Each custom Welding cable is unique so please check with your account manager for more details.  

Extra Large Welding Cable Sizes (MCM/KCMIL)

  • 600 MCM  / 600 KCMIL Welding Cable
  • 750 MCM  / 750 KCMIL Welding Wire
  • 800 MCM  / 800 KCMIL Welding Cable
  • 900 MCM  / 900 KCMIL Welding Wire
  • 1000 MCM  / 1000 KCMIL Welding Cable
  • 1250 MCM  / 1250 KCMIL Welding Wire
  • 1500 MCM  / 1500 KCMIL Welding Cable 
  • 1750 MCM  / 1750 KCMIL Welding Wire
  • 2000 MCM  / 2000 KCMIL Welding Cable 
  • 2250 MCM  / 2250 KCMIL Welding Wire
  • 2500 MCM  / 2500 KCMIL Welding Cable
  • 2750 MCM  / 2750 KCMIL Welding Wire
  • 3000 MCM  / 3000 KCMIL Welding Cable 
  • 3250 MCM  / 3250 KCMIL Welding Wire
  • 3500 MCM  / 3500 KCMIL Welding Cable
  • 3750 MCM  / 3750 KCMIL Welding Wire
  • 4000 MCM  / 4000 KCMIL Welding Cable

 

About 1X Technologies Cable Company

1X Technologies, a first-class women-owned United States company, is a manufacturer & distributor of electrical, communications, and data networking wire and cable products and provider of related supply chain management and logistics services. 1XTECH®, through its network of hundreds of North American distributors and their facilities,  engineers, produces, stocks, and sells thousands of wire & cable-related products, helping its customers power, network, and secure their facilities with speed, intelligence, and efficiency, doing business by the company’s famous slogan “Because You Require Quality, Quickly!®”. The company’s products are used in the most demanding applications and trusted by the likes of the United States Army Corps of Engineers, the United States Navy, NASA, and some of the largest, most well-known companies in the world. For help with your Wire & Cable order call us at  1-888-651-9990.
 
 
 

Essential Critical Infrastructure 

Specifically, because 1X Technologies Cable Company produces, supplies, and transports electrical wire & cable we are what is termed by the United States Department of Homeland Security as Essential Critical Infrastructure. This means we continue operations during any shelter-in-place orders. 

This is in addition to being part of the Energy infrastructure, Communications Infrastructure, as well as being a preferred supplier to the United States Defense Industrial Base means you can count on 1X Technologies to be open for business during the Coronavirus Pandemic and any other emergency situation that we should face in the future. You can count on us to supply your electrical and electronic wire & cable in the face of adversity.

 
Critical infrastructure 1X Technologies part of U.S. Critical operations
 

Industries We Serve.

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